Peugeot 405 service manual

This pdf file is published by Haynes publishing on 1996. The aim of this manual is to help you get the best value from your vehicle. It can do so in several ways. It can help you decide what work must be done (even should you choose to get it done by a garage), provide information on routine maintenance and servicing, and give a logical course of action and diagnosis when random faults occur. However, it is hoped that you will use the manual by tackling the work yourself. On simpler jobs, it may even be quicker than booking the car into a garage and going there twice, to leave and collect it. Perhaps most important, a lot of money can be saved by avoiding the costs a garage must charge to cover its labour and overheads. The manual has drawings and descriptions to show the function of the various components, so that their layout can be understood. Then the tasks are described and photographed in a clear step-by-step sequence.

Peugeot 405 Models Covered

Peugeot 405 models covered are the Saloon and Estate models with 4-cylinder SOHC and DOHC petrol engines, including Mi-16 and special/limited editions;1.4 (1360 cc), 1.6 (1580 cc), 1.8 (1761 cc), 1.9 (1905 cc) and 2.0 (1998 cc).


The contents of this service manual divided into some sections which are Living with your Peugeot 405, Maintenance, Repairs and Overhaul, and the Reference. Here is the details :

Living with your Peugeot 405 (Introduction to the Peugeot 405, safety first) : Roadside Repairs (If your car won’t start, jump starting, wheel changing, identifying leaks, towing), Weekly checks (Introduction, underbonnet check points, engine oil level, coolant level, brake fluid level, power steering fluid level, tyre condition and pressure, screen washer fluid level, wiper blades, battery, bulb and fuses), Lubricants, fluids, and tyre pressures.

Maintenance : Routine maintenance and servicing (Peugeot 405 petrol models)

Repairs and Overhaul : Engine and Associated systems (TU petrol engine in-car repair procedures, XU petrol engine in-car repair procedures, engine removal and overhaul procedures, HVAC, fuel/exhaust systems, emission control systems, starting and charging systems, ignition systems), Transmission (clutch, manual transmission, automatic transmission, driveshaft), Brakes and Suspension (braking system, suspension and steering), Body Equipment (bodyworks and fittings, body electrical systems), Wiring Diagrams.

Reference : Dimensions and weights, conversion factors, buying spare parts and vehicle identifications, general repair procedures, jacking and vehicle support, radio/cassette unit anti-theft system, tools and working facilities, MOT test checks, fault finding, glossary of technical terms.

Link and Source

The service manual sized 561 KB and have 17 pages can be downloaded from the following source (


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